Waste battery recycling plants play a vital role not only in protecting the environment but also in the utilization of resources. General waste battery recycling mainly includes lithium battery recycling, solar panel recycling, and mobile phone battery recycling. It is worth mentioning that the Brazilian government has introduced relevant policies and regulations. For example, Brazil promulgated the “Electronic Waste Management Law” in 2010. It stipulates the principles, objectives, and division of responsibilities for electronic waste management. Therefore, it is conducive to the development of waste electronic product recycling plants in Brazil. On March 21, 2024, customers from Brazil consulted us about battery recycling plants, and finally, we reached a pleasant cooperation.

Three types of battery recycling equipment.

In response to customer needs, we have carefully designed a recycling system that can efficiently process up to 700kg of batteries per hour, while also taking into account the requirements of a wide processing range and reasonable price. Below are the e-waste recycling equipment options we offer our customers to ensure your battery recycling process is both efficient and environmentally friendly.

First of all, we recommend the use of YS-150 hammer crusher, YS-50 crusher and YS-200 grinder. These equipment will help you efficiently crush the battery to a particle size of approximately 20 mesh, laying a solid foundation for subsequent screening and fine processing. These equipment are known for their efficient processing capabilities and excellent durability, and their precise crushing performance ensures the uniformity and fineness of material processing, meeting customers’ dual needs for high efficiency and high quality.

Crushing equipment

After crushing, the battery materials need to be finely screened to sort and extract valuable components. For this, we recommend YS-100 linear screen, YS-300 air flow separator, YS-150 specific gravity separator and YS-400 magnetic separator. These devices can effectively sort materials based on characteristics such as size, density and magnetism, maximizing the recovery of valuable materials.

Screening equipment

Considering that a large amount of dust and harmful gases will be generated during the entire recycling process, we have also equipped you with YS-150 activated carbon adsorption equipment, YS-50 spray tower and YS-100 pulse dust collector. These equipment can effectively reduce dust and harmful gas emissions in the working environment, ensuring the environmental friendliness of the recycling process and the health and safety of operators. Activated carbon adsorption equipment and spray towers can effectively absorb and purify harmful gases, while pulse dust collectors can capture fine dust particles to ensure cleanliness and safety in the recycling workplace.

Dust removal equipment

How a waste battery recycling plant works?

This is a specific plan we customize based on the customer’s specific situation.

  • First, Battery Recycling plants work with suppliers, recycling stations, and communities to collect used batteries. And then the collected waste batteries will be classified according to different types (such as lead-acid batteries, nickel-cadmium batteries, lithium-ion batteries, etc.).

  • The old batteries collected first need to be tested and evaluated. This is the only way to determine its chemical composition and battery status. In addition, it helps to determine whether effective recycling is possible.

  • Depending on the type and state of the used batteries, the recycling plant will use different treatment methods. Generally speaking, the commonly used treatment methods are physical treatment, chemical treatment and smelting. For example, lithium battery recycling equipment can break and screen lithium-ion batteries to separate valuable substances such as cobalt and manganese.

  • Recycling plants process and process valuable materials extracted from used batteries so that they can be reused. In addition, these materials can be used to make new batteries or other products. This can reduce dependence on raw materials and conserve resources.

  • In fact, the waste battery recycling plant will strictly comply with environmental protection requirements during the treatment process. In addition, necessary protective measures should be taken. Because this is to prevent the leakage of harmful substances and pollution.

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